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No metal used,the new generation cap, PLASCAP®

In order to eliminate aluminum foreign matter, PLASCAP® is made of plastic instead of metal, which allows it to be incinerated and disposed of. The stopper is integrated into a cap, allowing the stoppering and crimping processes to be performed in one step, reducing the time and cost required to fill the formulation. In addition to DAIKYO CZ vials, it can also be used with 13mm and 20mm nested ISO glass vials.

Main applications

  • mRNA drugs
  • Bio drugs
  • Animal drugs
  • Vaccines

Key features of PLASCAP®

  • Metal-free, zero metallic
    foreign matter,
    incinerable

    PLASCAP® is metal-free, making it easy to bring into clean rooms and eliminating the risk of contamination by metallic foreign objects at the filling process. These products can be incinerated and disposed of in an environmentally friendly products.

  • Reduces time and cost by
    eliminating the crimping
    process

    With PLASCAP®, which integrates a rubber stopper and a cap, the process of stoppering and capping can be done in a single step. If a dedicated filling machine is installed, each nested vial can be capped at once.

  • All components are manufactured

    Both the plastic cap and the rubber stopper are manufactured in-house. It reduces the risk of contamination and ensures high functionality.

  • E-beam sterilized

    After Electron beam sterilized at subcontractor, DAIKYO assures the quality and ship to customers.

  • Quality assured

    All PLASCAP® are camera inspected by vision inspection machine to avoid foreign matters, and their dimensions are also measured during the inspection.

  • Already used in many
    countries in the world

    In use in the U.S., Canada, Korea, China, and South Africa. Regulatory support for FDA, Health Canada, and China is available.

  • Tub/Nest manufactured at
    ISO 7 clean room.

    Packaging materials such as tub/nest are manufactured in-house and has high quality as same as products.

Compatible with ISO Glass Vials

PLASCAP® is compatible with 13mm/20mm ISO Glass vials.

  • Available in Tub / Nest format
  • Compatible with ISO Tub/Nest format vials
  • E-beam sterilized
  • Compatible with Cytiva filling machine
Nested PLASCAP® Combination matrix
Vials Nest DAIKYO Product info. Reference
Nested PLASCAP® Nest name
Ompi Vials 2R ø13 CUP
-Nest
10×10 Cap 13GL-2-A-100H/C C-Nest 13-100H Commercially
available
6R ø20 8×6 Cap 20GL-2-A-48H/C C-Nest 20-48H-O
8R
10R
15R 6×4 Cap 20GL-2-A-24H/C C-Nest 20-24H-O
20R
25R
30R
50R 4×4 Cap 20GL-2-A-16H/C C-Nest 20-16H
Schott Vials 2R ø13 CLIP
-Nest
10×10 Cap 13GL-2-A-100H/C C-Nest 13-100H Commercially
available
4R
6R ø20 6×8 Cap 20GL-2-A-48H-S/C C-Nest 20-48H-S ・Samples available
・Commercialization
planned in Sep, 2024
8R
10R
15R
20R ø20 5×5 Cap 20GL-2-A-25H/C C-Nest 20-25H-S Commercially
available
25R
30R
2R ø13 CUP
-Nest
10×10 Cap 13GL-2-A-100H/C C-Nest 13-100H
4R
6R ø20 6×8 Cap 20GL-2-A-48H-S/C C-Nest 20-48H-S ・Samples available
・Commercialization
planned in Sep, 2024
8R
10R
15R
20R 4×6 Possible to develop based on customer's request
25R
30R
50R ø20 4×4 Cap 20GL-2-A-16H/C C-Nest 20-16H Commercially
available

Under validation

PLASCAP® Batch size matrix
Item name Glass vial nest format Pieces/Nest Pieces/Tub Pieces/Carton Pieces/Lot
Cap 13GL-2-A-100H/C Schott / Ompi 100 (10x10) 100 300 1,200 33,600
Cap 20GL-2-A-48H/C Ompi 48 (8x6) 48 144 576 16,128
Cap 20GL-2-A-48H-S/C Schott 48 (6x8) 48 144 576 16,128
Cap 20GL-2-A-25H/C Schott 25 (5x5) 25 75 300 8,400
Cap 20GL-2-A-24H/C Ompi 24 (6x4) 24 72 288 8,064
Cap 20GL-2-A-24H-S/C Schott 24 (4x6) 24 72 288 8,064
Cap 20GL-2-A-16H/C Schott / Ompi 16 (4x4) 16 48 192 5,376

Under development

Bulk PLASCAP® in GLC 190 ported bag is under development.
Please contact us via inquiry for detailed information.

Inquire information for
products under
development
Inquiry us for more information about our products

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